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钢板预处理线2

GANGBANYUCHULIXIANZHUYAOYOUGUNDAOSHUSONGXITONG、PAOWANQINGLIJI、ZIDONGPENQIXITONG、HONGGANSHI、PAOWANCHUCHENXITONG、QIWUGUOLVXITONGHEDIANKONGXITONGSUOZUCHENG,BINGKEKUOZHANZIDONGSHANGXIELIAOXITONGHEYURESHI。

目录

1工艺优点

2应用及发展

3涂覆生产线

4电气控制系统

5应用优势所在

1工艺优点

钢材预处理线工艺是指钢材在加工前(即原材料状态)进行表面抛丸除锈并涂上一层保护底漆的加工工艺。钢材经过预处理可以提高机械产品和金属构件的抗腐蚀能力,提高钢板的抗疲劳性能,延长其使用寿命;同时还可以优化钢材表面工艺制作状态,有利于数控切割机下料和精密落料。此外,由于加工前钢材形状比较规则,有利于机械除锈和自动化喷漆,因此采用钢材预处理可大大提高清理工作的效率,减轻清理工作的劳动强度和对环境的污染。

2应用及发展

现国内生产的钢板预处理线能清理最宽5米的钢板,常见的型钢如角钢、槽钢、工字钢等都可以采用钢板预处理线来处理。近几年,由于采用可编程序控制器控制,设备的自动化程度重得到更大程度的提高。随着科学技术日新月异的进步,计算机及自动测控仪表在机械制造行业得到普遍应用,一些几十年前不可能实现的功能现在变得轻而易举。钢材预处理线上采用了温度变送器、旋转编码器等元件,全线计算机监控,闭路电视监控,并且可根据用户要求配置自动打码仪及自动条码打印装置。

3涂覆生产线

YI、GANGBAN、XINGCAITUFUSHENGCHANXIANDEFUWUHEGONGHUOFANWEI:

1.JIAOYAOCHIGONGCHENGDEZIXUN、JIHUAHESHIXIAN

2.JINGJIXIAOYIFENXI

3.TUFUSHENGCHANXIANSHEBEIHEQIDIANKONGDESHEJIHEZHIZAO

4.TIAOXUANSHIYIDEFENGONGSHANGWANCHENGTUFUSHENGCHANXIANSHANGYOU、XIAYOUSHEBEIHEGONGNENG

5.SHEBEISHOUCIYANSHOUCESHI

6.ANZHUANGGUIHUA、ANZHUANGHUOANZHUANGZHIDAO、DIAOSHI

7.CAOZUOPEIXUN

8.SHOUHOUFUWUJIBEIJIANFUWU

ER、TUFUSHENGCHANXIANSHUSONGXITONGSHIYINGXINGJIXIAOLV:

HESHIDESHUSONGXITONGKEYISHIGANGBANHEXINGCAILIANXUSHUNCHANGTONGGUOSHEBEI,ZHEIJIUQUEBAOLEWANMEIWUXIADETUFUBINGJUNYUNDETUCENG,TONGYANGSHIYONGYUDADEGONGJIAN。TONGGUODUIWAIWEISHEBEI(SHANGLIAO、XIALIAO)DEZIDONGKONGZHI,KEYIDUITUFUSHENGCHANXIANSHEBEIJINGJI、HELIDIBUZHI。YIXIASHIXIANGGUANCUOSHIDELINIAN:

1.GEGONGJIANZHIJIANDESHANGLIAOJULIYAOXIAO

2.LINGHUODEGONGZUOSUDUNENGCHONGFENPEIHETUFUGONGYIDEXUYAO

3.GENJUGEBIEKEHUDEYAOQIUSHEBEIKESHEZIDONGDIANZIJIANKONG。GECHULIQUYUKELINGHUOKAIQIHEGUANBI,LIRU,ZHIJINXINGCHUXIU。

三、涂覆生产线的热处理技术:

DUIGONGJIANBIAOMIANHESHIDIYURESHIDEDAOWANMEITUCENGDEZHONGYAODEXIANJUETIAOJIAN。ZAIYUREQU,GANGBANHEXINGCAIBIAOMIANBEISHIDANGDIJIARE。CHAOSHIDEYUANCAILIAOBEIHONGGAN,SUIHOUCAINENGDEDAOLIANGHAODECHUXIUXIAOGUO;CIWAI,DUIYUYIQIANSHANGGUOQIDEGANGBANHEXINGCAI,QITUCENGHAIBEIYINGHUA。XUANYONGHESHIDEREXUNHUANLIANGNENGJIASUQIDEHONGGANGUOCHENG,BINGDEDAOLIANGHAODEFANGFUBAOHUBINGSHIDESHURUDENENGYUANDEDAOZUIDADELIYONG。

SI、TUFUSHENGCHANXIANDEPAOWANQINGLI(JIXIEFACHUXIU)

ZAIJIXIECHUXIULINGYU,QINGDAOGUNDAOTONGGUOSHIPAOWANQINGLIJIDEJIAZHIDEDAOLEZHONGDUORENKE:SHEBEIJUYOUKEKAO、JINGJI、HUANBAO,BINGNENGQUEBAOGANGBAN、XINGCAIDEPAOWANHOUBIAOMIANZHILIANGDENGJI。

TUFUSHENGCHANXIANSHEBEIKEYIDAIYOU4、6HUO8GEPAOWANQI。PAOWANQIDEKAIQISHULIANGYOUBEIQINGLIGONGJIANDEKUANDUKONGZHI。CAIYONGSHIDANGDECUOSHISHIPAOWANHOUDEGONGJIANBIAOMIANWUHUICHENHECANLIUPAOLIAO。ZHIJIEQUDONGDEPAOWANQI,PAOWANLIANGDA500GONGJIN/FENZHONG,GONGZUOSUDUDAO6MI/FENZHONG。

WU、TUFUSHENGCHANXIANDEPENQIJISHU

PENQIJISHUCAIYONGWUKONGQIPENTU,SHIYONGYURONGJIXISHIQIHUOSHUIXISHIQI。ZAIZHEIZHONGGONGYIZHONG,YOUQIGENJUTUFUSHENGCHANXIANSUDU、GONGJIANKUANDUJISUOXUTUCENGHOUDUZIDONGPIPEI。TUCENGHOUDUKEDA12WEIMIHUOGENGGAO。DUIGEBIAOMIANDEGUANGXUEPEIZHUNXIANZHUJIANSHAOLEYOUYUGUOPENZAOCHENGDEYOUQILANGFEI。CAIYONGTEFULONGNEICHENHEBOMOCENGSHIGONGZUOSHINEIDEQINGLIGONGZUOZUIXIAOHUABINGQIEYIYUJINXING。

LIU、TUFUSHENGCHANXIANJISHUSHUJU

1.SHEBEIKEYONGYUDEBIAOZHUNTONGGUOKUANDU1'600 2'700 3'300 3'700

2.TONGGUOKUANDUKEDA5300

3.TONGGUOGAODUKEDA450mm(SHIYONGYUKUANZHUANGFALANDELIANGIBP 1000)

4.TONGGUOSUDUDAO6MI/FENZHONG

CHANPIN:GANGBAN;XINGCAI(I / T / U / L DENG);GUANCAI;PAOWANHOUBIAOMIANDENGJI:Sa 2, Sa 2.5, Sa 3

FANGFUTUCENG/DIQI:RONGJIXISHI;SHUIXISHI;KEHANJIE

QI、TUFUSHENGCHANXIANGONGHUOFANWEI:

1.HENGXIANGSHUSONG(SHANGLIAOHEXIALIAOCE)

2.SHANGLIAOHEXIALIAOGUNDAO

3.CHUISAOSHI,YUQINGLI

4.YUJIARE,HONGGANQI(QIHUOYOUJIARE)

5.PAOWANDANYUAN

6.ZIDONGPENQIDANYUAN

7.LIANTIAOSHUSONGQI

8.KUAISUHONGGANQI

9.DABIAOZHUANGZHI

10.KONGQIJINGHUA

选项:自动喷漆单元的灭火装置 ;快速燃烧器;用于钢板的打标装置(数字);钢板校直辊

4电气控制系统

YINGANGBANYUCHULIXIANDEGONGZUOGUOCHENGBIJIAOFUZA,JIBENSHANGMEIBANFASHOUDONGCAOZUO,YINCIQUANZIDONGKONGZHISHIGANGBANYUCHULIXIANDEBIYAOTIAOJIAN;YIBANCAIYONGPLCKEBIANCHENGKONGZHIQI,ZUIJIBENSHANGSHIYAOSHIXIANSHEBEIZIDONGKAIQIDAOZHUNBEIGONGZUOZHUANGTAI,SHANGLIAOHOUSHEBEIHUIZIDONGCAIJISHUJU,RANHOUJINGQUEPANDUANPAOWANKAIGUANSHIJIAN,KONGZHIPENQIKUANDUDENG;ZAISHEBEIYOUGUZHANGSHINENGCAIYONGSHENGHUOGUANGBAOJING,ZHIZHISHEBEIZIDONGGUANTING;CIWAIGAODUANSHEBEISHANGKENENGYONGDAOCHUMOPING、JISUANJIJIANKONGDENGXITONG;DIANKONGXITONGSHIGANGBANYUCHULIXIANZHONGHENZHONGYAODEZUCHENGBUFEN,BIJIAOHAODEDIANKONGXITONGNENGZUIDACHENGDUDETIGAOSHEBEISHENGCHANLV,YANZHANGSHEBEISHIYONGSHOUMING,JIESHENGDIAN、QI、RELIANGJIRENGONGDEXIAOHAO。

5应用优势所在

随着现在科技的日新月异,很多技术都被我们很多企业熟练的应用到了我们生产线上,例如很多公司就将钢板预处理生产线这项技术加入到了日常工作中了。
  1、这项技术的应用不仅仅大大降低了生产成本,更是为他们节约了大量的时间。这无疑是一项非常值得使用的技术。
  2、其实钢板预处理生产线是一种对抛丸机表面除锈的一项加工工艺,这可以提高我们工厂里面一些机械产品的防腐蚀能力,一方面为公司节约了钱财,另一方面提高了机械的使用寿命。
  3、如果我们使用了这项技术,有两个显而易见的优点:
  (1)保护员工的身体健康,它可以帮助我们减少那些因为生产所造成的环境污染。
  (2)他的使用可以缓解员工的工作强度。